Solar Energy Systems

Fiber Laser Solutions for Solar Energy and Solar Systems

The world and Turkey are rapidly shifting toward renewable energy. Solar power plants and wind energy projects are being built on massive metal structural frameworks. In these projects, deadlines are very tight, and production volumes are in the millions. While processing the thousands of metric tons of galvanized steel and aluminum used in a solar mounting system (structure) takes months using conventional methods, fiber laser technology reduces this time to a matter of weeks.

At Mekotek Lazer, we provide the “mass production speed” and “outdoor durability” required by the energy sector. From the profiles that support solar panels to the massive flanges of wind turbines, we are the strongest solution partner for manufacturers building the energy infrastructure.

Why Choose Mekotek Fiber Lasers for the Energy Sector?

Energy projects require structures that will last 20–25 years in open terrain and under harsh weather conditions. Mekotek Fiber Laser Cutting Machines ensure this durability during the manufacturing process.

1. Rust-Free Guarantee for Galvanized Structures

Galvanized sheet metal and profiles are the lifeblood of solar mounting systems. Even the slightest burn mark on the cut edges of these materials can trigger rust formation. Mekotek’s “Corrosion-Free Cutting” technology protects the galvanized coating by using high-pressure nitrogen or dry air. The cut parts can be shipped directly to the installation site for assembly without the need for an additional galvanizing process.

2. Drill Millions of Holes at Super-Fast Speeds

In a solar power plant project, there are millions of bolt holes and slots on the profiles. Mekotek’s “Fly-Cut” feature cuts these holes without the machine ever stopping, as if scanning the surface. With the Mekotek Fiber Laser, you can complete in a matter of hours what a standard laser or punch machine would take a full day to do. Your project turnaround times are reduced, and your capacity increases.

3. Precision in Aluminum Frames and Fasteners

Aluminum is commonly used in rooftop solar power plant projects that require lightweight construction. Aluminum is a material that is difficult to cut with a laser (due to its reflective properties). Mekotek’s resonators with anti-reflection protection process aluminum profiles and fasteners (clamps) at high speeds without leaving burrs.

Sector-Specific Applications: From Solar to Wind

Our technology fully addresses the metalworking needs in various sectors of the energy industry:

Solar Mounting Systems (Structures)

Galvanized omega poles, C and U profiles, and connection clamps for ground-mounted and rooftop solar power plant projects. In particular, our “Pipe/Profile Laser” machines process 6-meter-long profiles in a single pass, making them ready for installation.

Wind Energy (RES) Components

Platforms, ladders, and tower connection flanges inside wind turbines. In this field, where very thick (20 mm–40 mm) steel is typically used, Mekotek’s high-power lasers provide much more precise and perpendicular cut surfaces compared to plasma cutting.

Transformer and Distribution Stations

Metal enclosures for substations where energy is fed into the grid. Production of sheet metal parts that comply with IP protection ratings, are leak-proof, and require precision bending.

Generator Enclosures

Transformer enclosures and field panels manufactured from thick galvanized or stainless steel sheet metal, designed to withstand outdoor conditions. Mekotek’s thick-sheet-cutting capability accelerates the production of these robust structures.

How Do We Help You Grow Your Business?

In energy tenders, the winner is determined by “cost” and “lead time.” Mekotek Laser boosts your competitive edge:

Finish the Punch and Saw Work

Using a drill or punch to cut profiles and a saw to cut to length—each involves separate labor and carries a risk of error. The Mekotek Profile Laser performs length cutting, hole drilling, and notching in a single operation. “One Machine, One Operator, Finished Product.”

Maximum Savings on Heavy-Lift Projects

Thousands of metric tons of sheet metal are processed in energy projects. Even a 1% reduction in scrap results in massive savings. Our Smart Nesting software reduces your costs by using sheet metal as efficiently as possible.

Project-Based Flexibility

Depending on the site survey for each solar project, hole diameters or profile lengths may vary. Since there are no mold costs, you can immediately incorporate revision requests from the field into production.

Technical Insights: High-Power Lasers

The energy sector may require both thin-gauge galvanized steel and thick structural steel at the same time.

Mekotek’s 12 kW, 20 kW, and 30 kW power options:

Frequently Asked Questions