Lighting Industry

Mekotek Fiber Laser for Sparkling Designs in the Lighting Industry

The lighting industry is one of the few sectors where functionality meets art. Modern architectural projects demand lighting fixtures that not only provide light but also define a space’s atmosphere, feature complex geometries, and offer flawless surface quality. Whether it’s a decorative brass chandelier or a high-lumen industrial LED projector, even the smallest manufacturing flaw becomes glaringly obvious when the light is turned on.

At Mekotek Lazer, we address the two most critical needs of lighting manufacturers – the ability to cut highly reflective metals (aluminum, copper, brass) and the ability to achieve a smooth cut quality that eliminates the need for secondary processing – all on a single platform.

Why Choose Mekotek Fiber Lasers for Lighting Manufacturing?

Legacy cutting methods (press, punch, CO2 laser) cannot provide the speed and flexibility required by the lighting industry for thin sheet metal. Mekotek Fiber Laser technology offers manufacturers not just a cutting machine, but the freedom to bring their designs to life without limits.

1. Smooth Cutting of Reflective Metals (Brass and Copper)

Metals such as brass and copper, which are frequently used in luxury lighting fixtures, tend to reflect laser light. This can damage the optical components of standard laser machines. Mekotek Fiber Lasers use resonators equipped with special “Back-Reflection Protection” technology. This allows you to safely cut even the brightest and most conductive metals at high speeds without damaging your machine.

2. Processing Thin Sheets Without Thermal Deformation

LED panels and reflectors are typically manufactured from thin sheet metal ranging from 0.5 mm to 1.5 mm in thickness. High heat input causes these thin materials to warp or undergo surface discoloration. Mekotek’s precise energy control and high cutting speed complete the cut before heat has a chance to spread through the material. The result: flat, blemish-free parts ready for assembly.

3. “Fly-Cut” Technology for Complex Patterns

The production of perforated patterns—which we often see on modern lampshades and metal suspended ceilings—is time-consuming. The “Fly-Cut” feature found in Mekotek machines cuts thousands of holes in just minutes by simply turning the laser beam on and off, without ever stopping the laser head. This technology reduces your production time by more than 50%.

Industry Applications: Mekotek – Wherever There Is Light

Mekotek Laser technology plays a critical role in various sectors of the defense industry:

Decorative Interior Lighting

Parts made of brass or stainless steel for chandelier bodies, wall sconces, and table lamps. Thanks to the 0.05 mm precision offered by the laser, even the most complex floral patterns or geometric motifs can be machined without burrs.

Industrial and Outdoor Lighting

Streetlights, stadium floodlights, and high-bay factory lighting. The aluminum heat sink housings and stainless steel fasteners used in these products are mass-produced using Mekotek’s high-power fiber laser welding systems.

Architectural Façade Lighting

Cutting of weather-resistant stainless steel profiles used on building facades and sheet metal parts requiring special bending.

How Do We Help You Grow Your Business?

Competition in the lighting industry centers on “design speed” and “inventory costs.” Investing in Mekotek Laser provides your business with the following strategic advantages:

Eliminate Mold Costs

Having a mold made for each new chandelier model is both expensive and takes weeks. With laser technology, you can see the model your designer has drawn on metal in just 5 minutes. This makes it easier for you to offer your customers “custom-made” products.

Savings on Polishing and Sanding Costs

Thanks to our “Burr-free Cutting” technology, cut parts can go directly to the paint shop or assembly line. This results in a significant reduction in labor costs.

The Ability to Operate Without Inventory

Thanks to the flexibility of on-demand manufacturing – the ability to produce as orders come in – you won’t have to fill your warehouses with work-in-progress inventory.

Technical Details: Precision Tube and Profile Cutting

The lighting industry doesn’t just use flat sheet metal; tubes and profiles are also essential components of designs.

With our Rotary Axis (Divider) Option, which can be integrated into Mekotek Fiber Laser machines, or our fully automatic Pipe and Profile Cutting Machines;

Frequently Asked Questions